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Risorsa bibliografica obbligatoria
Risorsa bibliografica facoltativa
Scheda Riassuntiva
Anno Accademico 2019/2020
Scuola Scuola di Ingegneria Industriale e dell'Informazione
Insegnamento 095844 - DESIGN AND MANAGEMENT OF PRODUCTION SYSTEMS
Docente Tavola Giacomo
Cfu 10.00 Tipo insegnamento Monodisciplinare

Corso di Studi Codice Piano di Studio preventivamente approvato Da (compreso) A (escluso) Insegnamento
Ing Ind - Inf (Mag.)(ord. 270) - LC (485) MECHANICAL ENGINEERING - INGEGNERIA MECCANICA*AZZZZ095844 - DESIGN AND MANAGEMENT OF PRODUCTION SYSTEMS

Obiettivi dell'insegnamento

The teaching aims to give to students advanced knowledge of modeling of production systems, both from the system design and operations management point of view. Moreover design methods will be considered both for fabrication (job-shops, manufacturing cells, flow lines, projects) and for assembly (single point assembly, assembly cells, assembly lines). From the operations management point of view, capacity and production management, stock management, logistics management, material requirements planning (MRP) and Just in Time (JIT) will be considered. It will be provided knowledge to model a generic production system and to access its performance indictors, including operational and efficiency parameters.


Risultati di apprendimento attesi

At the end of the teaching the student is assumed to be able to address selection and dimensioning of a production system given a specific technology and boundery conditions in terms of production capacity and target objectives. That will be addressed from the conceptual standpoint and from the practical, utilizing PC based tools for modelling and verification. It is expected a capacity to handle different scenario, identifying solutions that are more efficient and being sensitive to key element, if required making assumption where required. In management part the student is expected to identify key performance indicators and assess and improve behaviour of system, implementing management algorithm to plan different phases of production. Utilization of PC based model will provide student to manage issues not just from the theoretical perspective, but also practically. It is expected from the student to go beyond simple repetition of presented concept, but to be able to articulate (as in real work environment) a structured and well presented solution to the problems posted.


Argomenti trattati

Lessons - part 1
Introduction fundamentals and classification of industrial systems configurations: Definitions, Production flows, Three-axes classification. Process representation techniques. Workstation layout-based classification in fabrication and assembly. Production variables. Mix and volume decisions, adoption strategies
Performance measures and analysis of production systems: Input/output analysis, Little’s Law, OEE
Process production plants: Continuous and discontinuous flow systems management and sizing
Manufacturing discrete production systems: Fabrication: Job-shop, Line fabrication, Cellular manufacturing. Group technology. Assembly: timing (work-sampling, MTM, standard times), assembly graph. Design of a fixed position assembly system, assembly line

Lessons - Part 2
Introduction to production management and performance indexes: Approaches to production planning, Product typologies and bills of materials, Relevant costs in production management
Aggregate planning: Demand characteristics, Chase and level planning approaches, Master Production Scheduling
Requirements planning: Stock management, models, Push/pull approach, Material Requirements Planning (MRP), Requirements management
Japanese management techniques: Just in Time (JIT): JIT fundamentals, Production management with JIT, Kanban, JIT set of techniques
Operational planning and scheduling: Operational planning characteristics and hypothesis, Scheduling: backward, forward, central point, Basic loading and sequencing approaches

Practice lessons / Labs
Virtual visit to a process production system (Nylpro reference company)
Virtual visit to a discrete production system (WBC reference company)
Sizing of a process systems for Nylon production
Sizing of a discrete production systems for the production of wall boiler (fabrication + assembly)
Exercise on yield and costs. aggregate planning, stock management, requirements planning, opertional scheduling


Prerequisiti

No specific pre-requisite


Modalità di valutazione

Organizzazione del corso e modalità di verifica

The course is given in English.
Labs consists of numerical examples developed on PC as application of what presented during lessons and applied to the Industrial References cases.
The exam session consists of 2 parts: Design of production system and Management of production system. Questions can be theoretical/conceptual and numerical exercises.
In order to pass the exam, students have to demonstrate to know both parts.

Intermediate tests will be held during the semester, partial exam results are not retained for following sessions..


Bibliografia
Risorsa bibliografica obbligatoriaBeep Site of the Course http://beep.metid.polimi.it
Note:

Slides of lectures, Exercises and Tutorials

Risorsa bibliografica facoltativaMarco Garetti, Design of Production Systems, Editore: Franco Angeli, Anno edizione: 2014, ISBN: 9788891710307
Risorsa bibliografica facoltativaG.Tavola, DMPS-Management of Production Systems , Editore: McGraw-Hill CREATE, Anno edizione: 2015, ISBN: 9781308406824
Risorsa bibliografica facoltativaGaretti, Duque, Tavola, Design and Management of Production Systems: Tutorials and Case Studies, Editore: Franco Angeli, Anno edizione: 2011, ISBN: 978-88-568-3450-5

Forme didattiche
Tipo Forma Didattica Ore di attività svolte in aula
(hh:mm)
Ore di studio autonome
(hh:mm)
Lezione
65:00
97:30
Esercitazione
35:00
52:30
Laboratorio Informatico
0:00
0:00
Laboratorio Sperimentale
0:00
0:00
Laboratorio Di Progetto
0:00
0:00
Totale 100:00 150:00

Informazioni in lingua inglese a supporto dell'internazionalizzazione
Insegnamento erogato in lingua Inglese
Disponibilità di materiale didattico/slides in lingua inglese
Disponibilità di libri di testo/bibliografia in lingua inglese
Possibilità di sostenere l'esame in lingua inglese
Disponibilità di supporto didattico in lingua inglese
schedaincarico v. 1.6.5 / 1.6.5
Area Servizi ICT
27/09/2020