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Scheda Riassuntiva
Anno Accademico 2023/2024
Scuola Scuola di Ingegneria Industriale e dell'Informazione
Insegnamento 055856 - ADVANCED MANUFACTURING PROCESSES LAB A
Cfu 8.00 Tipo insegnamento Monodisciplinare
Docenti: Titolare (Co-titolari) Previtali Barbara

Corso di Studi Codice Piano di Studio preventivamente approvato Da (compreso) A (escluso) Insegnamento
Ing Ind - Inf (Mag.)(ord. 270) - BV (483) MECHANICAL ENGINEERING - INGEGNERIA MECCANICA*AZZZZ097593 - ADVANCED MANUFACTURING PROCESSES LAB
050870 - ADVANCED MANUFACTURING PROCESSES LAB B
055856 - ADVANCED MANUFACTURING PROCESSES LAB A

Obiettivi dell'insegnamento

AMPLab is a project course aimed at acquisition of in-depth specialistic problem-solving methodologyapplied to the design, modelling, experimentation and qualification of advanced manufacturing processes. The course is in continuity with the Advanced Manufacturing Processes (AMP) course. The theoretical principals and knowledge learnt in AMP are applied, experimented and put into practice in AMPLab.

The objective of AMPLab is to learn how complex research and industrial issues in advanced manufacturing processes can be solved through a learning process guided by hands-on laboratory activities.

The project course is guided by a learning-by-doing approach, where the students are engaged for the first time in their academic carrier in laboratory experiences and can operate directly with industrial advanced manufacturing systems and flexible robotized cells.

AMPLab provides students with the opportunity to work in teams, solve real-world problems in emerging sectors, such as electrical mobility, aerospace and machinery and tools, use new and emerging manufacturing technologies, ranging from laser cutting to laser welding and micromachining and precision assembly.

A real case study provides the research question and the starting point to the student project work. The student teams will be asked to re-design and manufacture an unmanned aerial vehicle for heavy payload transport (or more commonly known as drone). Two relevant components of the drone will be the topic of the project work: the structural frame and the electric battery pack. The frame will be redesigned to be manufactured in aluminum alloy instead of polymer. Higher performance of the electrical batteries will be achieved thanks to the re-design of the manufacturing and assembly processes.

Replacement of the frame material and increase in the battery performance are the opportunity to investigate the sustainability of the advanced manufacturing and assembly processes as well as the material recyclability and efficient use of resources.

In addition to the experimental and project activities, a few theoretical lectures will complete the AMPLab course. Fundamentals of research survey methodology and basics of scientific report writing are the methodological tools offered by AMPLab course.  Moreover, two seminaries will be dedicated to foster complementary skills in the manufacturing field: entrepreneurship in manufacturing and safety for industrial laser processes.


Risultati di apprendimento attesi

Experimenting through the practical and project activities and learning through the theoretical lectures along with participating to the seminars, the students are expected to:

  • Be able to apply the theoretical tools and instruments to real complex industrial cases learnt in previous courses having manufacturing and assembly as subject
  • Be able to structure complex problems and make decisions on the feasibility, sustainability, safety and potentiality of advanced manufacturing processes in the field of the electrical mobility,
  • Be able to redesign the manufacturing and assembly processes in view of the processability of advanced materials and products, including instances such as sustainability, circularity and recycling,
  • Be confident with the programming and use of the advanced manufacturing systems, such as a laser cutting machine, a flexible robotic cell, or a laser welding cell, a multi-laser station for micromaching and assembly,
  • Learn and understand how to perform a literature survey on the subjects of the advanced manufacturing processes,
  • Be able to read and understand industrial technical documentation or research papers,
  • Learn and understand how to write a scientific report on the subjects of the advanced manufacturing processes,
  • Be able to communicate in a synthetic way the results of the research activity or critical assessment,
  • Become a trained laser operator with skills and knowledge about laser safety,
  • Acquiring entrepreneurial skills and setting up the foundations of new ventures in manufacturing (spin-offs, start-ups).

Argomenti trattati
  • Design for manufacturability with advanced manufacturing processes
  • Advanced metal laser cutting
  • Advanced robotized laser welding
  • Laser processing and precision assembly for products of the e-mobility sector
  • Scientific literature review in the field of Advanced Manufacturing Processes
  • Scientific writing in the field of Advanced Manufacturing Processes
  • Entrepreneurship in manufacturing
  • Laser safety for industrial laser processes
  • Entrepreneurship: development and analytical tools, business plan tree and sustainable business models combined with advanced leadership skills

Prerequisiti

Students should mainly know the principles of Advanced Manufacturing Processes.


Modalità di valutazione

Grading will be based on an oral examination, which includes open questions and may include the discussion of the project.

The exam also includes a written project work, collecting all the different contributions developed by the students team during the semester.

The quality of this integrative work will affect the final evaluation.

Final grade will be based on the project report and oral examination.


Bibliografia
Risorsa bibliografica obbligatoria Lecture notes (WeBeep)
Risorsa bibliografica obbligatoriaSteen, Matzmunder, Laser Material Processing, Editore: Springer

Software utilizzato
Nessun software richiesto

Forme didattiche
Tipo Forma Didattica Ore di attività svolte in aula
(hh:mm)
Ore di studio autonome
(hh:mm)
Lezione
30:00
45:00
Esercitazione
0:00
0:00
Laboratorio Informatico
6:00
9:00
Laboratorio Sperimentale
33:00
49:30
Laboratorio Di Progetto
11:00
16:30
Totale 80:00 120:00

Informazioni in lingua inglese a supporto dell'internazionalizzazione
Insegnamento erogato in lingua Inglese
Disponibilità di materiale didattico/slides in lingua inglese
Disponibilità di libri di testo/bibliografia in lingua inglese
Possibilità di sostenere l'esame in lingua inglese
Disponibilità di supporto didattico in lingua inglese
schedaincarico v. 1.9.7 / 1.9.7
Area Servizi ICT
29/05/2024