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Scheda Riassuntiva
Anno Accademico 2017/2018
Scuola Scuola di Ingegneria Industriale e dell'Informazione
Insegnamento 097319 - ASSET LIFE CYCLE MANAGEMENT
Docente Macchi Marco
Cfu 10.00 Tipo insegnamento Monodisciplinare

Corso di Studi Codice Piano di Studio preventivamente approvato Da (compreso) A (escluso) Insegnamento
Ing Ind - Inf (Mag.)(ord. 270) - BV (477) ENERGY ENGINEERING - INGEGNERIA ENERGETICA*AZZZZ097319 - ASSET LIFE CYCLE MANAGEMENT
Ing Ind - Inf (Mag.)(ord. 270) - BV (479) MANAGEMENT ENGINEERING - INGEGNERIA GESTIONALE*AZZZZ097319 - ASSET LIFE CYCLE MANAGEMENT
Ing Ind - Inf (Mag.)(ord. 270) - BV (483) MECHANICAL ENGINEERING - INGEGNERIA MECCANICA*AZZZZ097319 - ASSET LIFE CYCLE MANAGEMENT
Ing Ind - Inf (Mag.)(ord. 270) - MI (473) AUTOMATION AND CONTROL ENGINEERING - INGEGNERIA DELL'AUTOMAZIONE*AZZZZ097319 - ASSET LIFE CYCLE MANAGEMENT

Programma dettagliato e risultati di apprendimento attesi

ASSET LIFEYCLE MANAGEMENT

 

Overview

The aim of the course is to introduce the student to the role of asset management for guaranteeing the reliability, availability, quality and safety in the operations of complex systems, both considering industrial production systems (like manufacturing or process industry equipment), industrial service systems (like air conditioning, power and heat generation, etc.) and industrial infrastructures (like transport systems).

The course contents are the following: Importance of asset management and asset life cycle; Management of asset data during the life cycle; Theoretical foundations of reliability; Maintenance costs; Maintenance policies; Monitoring, diagnostic and prognostic; Optimization of the life cycle of the equipment; Maintenance engineering: RBD, FMECA, RCM; Management of spare parts and technical materials; Organisation of maintenance, outsourcing and Maintenance Global Service; Planning, programming and scheduling of maintenance; Budget control and maintenance management; Measurement and control of the performance of the maintenance service; Maintenance norms and standards; Information systems for maintenance and asset management; The role of new technologies in maintenance; Total productive maintenance (TPM). Maintenance strategy (maintenance vs competitiveness, vs. quality, vs. safety, vs sustainability) and total cost of ownership.

 

Programme

1)      Course objectives and contents

The aim of the course is to introduce students to the role of maintenance management, which is fundamental to ensure the reliability, availability, safe operation and product quality in complex systems, be they industrial production systems (manufacturing or process plants), systems for industrial services (such as air conditioning systems, installations for the production of heat or energy) and industrial infrastructures (eg. transport systems). The issue of managing the entire life cycle of resources (asset lifecycle management) is becoming increasingly important to meet the demands of efficiency and effectiveness in the use of corporate assets and to ensure company competitiveness and sustainability through minimizing the total cost of ownership (i.e. the total cost of ownership of the asset throughout its entire life cycle). This new vision in the management of assets can completely redefine the role of maintenance, which becomes the key component of a much more complex and integrated concept of maintenance activities. From the traditional, but raw, vision in which the maintenance must solve unpredictable failures resulting from deficiencies in design and/or construction of the asset, we switch to a vision in which the design, construction and operation phases of the asset life are closely connected and interdependent to ensure the best use of available resources. Asset management then becomes the decisive factor for:

- reducing hidden costs (production, service and quality losses),

- optimizing the service provided,

- guaranteeing safety, quality and sustainability,

- maximizing the value obtained from the assets use, thus improving company competitiveness.

This view was confirmed by the recent adoption of ISO 5500x body of standards on asset management that will certainly give a strong impetus to the modernization of maintenance management. This process of change is also due to the recent introduction of technological and organizational changes, such as:

i) availability of advanced ICT tools that allow remoting and automating part of maintenance activities (remote maintenance, remote support, remote data transmission..)

ii) the availability of new diagnostic and prognostic technologies that allow to evaluate and predict the health state of the asset, increasing the intelligence of maintenance and allowing optimization of planning interventions,

iii) the development of new organizational forms of management of the maintenance service (remote maintenance, global service, etc.) that enable companies to delegate to third parties the maintenance activity through the establishment of contracts also related to performances indicators.

  

2)      Main topics

2.1) Lectures

  • Introduction to maintenance and lifecycle management
  • Basics of reliability, maintenability and availability
  • Maintenance costs
  • Maintenance policies
  • Monitoring, diagnostics and prognostics
  • Maintenance and Reliability Engineering: RBD, FMECA, RCM
  • Spare parts and material management
  • Maintenance organization
  • Maintenance outsourcing and Global Service in Maintenance (GSM)
  • Maintenance planning and scheduling
  • Budget and cost control in maintenance
  • Performance measurement and benchmarking of maintenance services
  • Maintenance norms and standardization
  • Computerized Maintenance Management System and Reliability and Maintenance Engineering System
  • E-maintenance and the role of new technologies in maintenance (CPS, IoT, ...)
  • Total Productive Maintenance (TPM)
  • Asset lifecycle management and total cost of ownership
  • Maintenance strategy and optimization of equipment life cycle
  • Maintenance vs competitivity, quality, safety, sustainability

 

2.2) Tutorials 

Tutorials are made by exercises based on application cases of the content of the lessons.

  • Basics on RAM analysis and maintenance language
  • Analysis of maintenance costs in European Tile Company
  • Definition of maintenance policy in the robotized packing area of European Tile company
  • Reliability analysis of the filters area of the cooking oven in European Tile company
  • Budget and maintenance cost control of European Tile company
  • State analysis and RBD in European Tile company
  • FMECA analysis of the extrusion machine of Profilati Europe company
  • Spare parts management in European Tile company
  • Maintenance planning of European Tile company
  • TPM practices in Birra Europe company
  • Case study in European Tile Co., excel analysis of failure data (part 1)
  • Case study in European Tile Co., analysis and optimization of maintenance policy (part 2)
  • Evaluation of the Total Cost of Ownership of an industrial plant

Course material (in English)

Lecture slides and tutorials material is available via the BEEP web-site: https://beep.metid.polimi.it

Books for lessons (in English)

  • Ben-Daya, M., Duffuaa, S.O., Raouf, A., Knezevic, J., Ait-Kadi, D. (Eds.), Handbook of Maintenance Management and Engineering, Springer, ISBN 978-1-84882-472-0
  • Andrew K.S. Jardine, Albert H.C. Tsang, Maintenance, Replacement, and Reliability. Theory and Applications. CRC Press, 2013. ISBN 9781466554856

Books for tutorials (in English)

  • M. Garetti, Asset Lifecycle Management: Tutorials and Case-studies, FrancoAngeli, Milano, 2015

Books for lessons (in Italian)

  • L. Furlanetto, M. Garetti, M. Macchi, Serie di Gestione della Manutenzione, vol. 1 ”Principi Generali di Gestione della Manutenzione”, FrancoAngeli, Milano, 2006
  • L. Furlanetto, M. Garetti, M. Macchi, Serie di Gestione della Manutenzione, vol.2 "Ingegneria della manutenzione", FrancoAngeli, Milano, 2007
  • L. Furlanetto, M. Garetti, M. Macchi, Serie di Gestione della Manutenzione, vol.3 "Pianificazione, organizzazione e gestione tecnico-economica della manutenzione", FrancoAngeli, Milano, 2011

3)      Course organization and assessment

Credits are obtained after passing a written and oral examination related to the topics declared in the official program of the Course.


Note Sulla Modalità di valutazione

Credits are obtained after passing a written and oral examination related to the topics declared in the official program of the Course.


Bibliografia
Risorsa bibliografica facoltativaM. Garetti, Asset Lifecycle Management: Tutorials and Case-studies, Editore: FrancoAngeli, Milano, Anno edizione: 2015
Note:

Book for the tutorial activity

Risorsa bibliografica facoltativaBen-Daya, M., Duffuaa, S.O., Raouf, A., Knezevic, J., Ait-Kadi, D. (Eds.), Handbook of Maintenance Management and Engineering, Editore: Springer, Anno edizione: 2009
Risorsa bibliografica facoltativaAndrew K.S. Jardine, Albert H.C. Tsang, Maintenance, Replacement, and Reliability. Theory and Applications, Editore: CRC Press, Anno edizione: 2013
Risorsa bibliografica facoltativaL. Furlanetto, M. Garetti, M. Macchi, Principi Generali di Gestione della Manutenzione, Editore: FrancoAngeli, Milano, Anno edizione: 2006
Risorsa bibliografica facoltativaL. Furlanetto, M. Garetti, M. Macchi, Ingegneria della manutenzione, Editore: FrancoAngeli, Milano, Anno edizione: 2007
Risorsa bibliografica facoltativaL. Furlanetto, M. Garetti, M. Macchi, Pianificazione, organizzazione e gestione tecnico-economica della manutenzione, Editore: FrancoAngeli, Milano, Anno edizione: 2011

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Informazioni in lingua inglese a supporto dell'internazionalizzazione
Insegnamento erogato in lingua Inglese
Disponibilità di materiale didattico/slides in lingua inglese
Disponibilità di libri di testo/bibliografia in lingua inglese
Possibilità di sostenere l'esame in lingua inglese
Disponibilità di supporto didattico in lingua inglese
schedaincarico v. 1.6.8 / 1.6.8
Area Servizi ICT
18/09/2021